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Jacksonville Concrete Blog

The Role of Aggregates in Concrete Mixes

6/29/2023

 
Aggregates play a crucial role in concrete mixes by providing strength, durability, and workability to the final product. They constitute a significant portion of the concrete mixture by volume and are responsible for the bulk of its properties. Here are some key roles of aggregates in concrete mixes:
  1. Strength and Load-Bearing Capacity: Aggregates are primarily responsible for providing strength to concrete. The interlocking of aggregates with each other and with the cement paste creates a rigid structure capable of withstanding compressive loads. The size, shape, and gradation of aggregates influence the strength of the concrete.
  2. Durability: Aggregates contribute to the durability of concrete by enhancing its resistance to environmental factors, such as freeze-thaw cycles, chemical attacks, and abrasion. Durable aggregates help protect the concrete matrix from damage, ensuring the longevity of the structure.
  3. Workability and Cohesion: Aggregates influence the workability of concrete, which refers to its ease of handling and placing during construction. By adjusting the grading and shape of aggregates, the concrete mix can be tailored to achieve the desired consistency, making it easier to pour, consolidate, and finish. Aggregates also enhance cohesion within the concrete, minimizing segregation and bleeding.
  4. Economical and Sustainable: Aggregates are typically locally available and cost-effective materials, making them an economical choice for concrete production. The use of aggregates also promotes sustainability by reducing the demand for virgin materials and facilitating the recycling of construction and demolition waste.
  5. Thermal Insulation: Depending on their composition, aggregates can provide thermal insulation properties to concrete. Lightweight aggregates, such as expanded clay or polystyrene beads, have low thermal conductivity, which helps in reducing heat transfer through the concrete and improving energy efficiency.
  6. Aesthetics: Aggregates also contribute to the appearance of concrete surfaces. Decorative aggregates, such as colored stones or exposed aggregates, can be used to create visually appealing finishes for architectural or decorative applications.
It is important to note that the choice of aggregates depends on the specific requirements of the project, including the desired strength, durability, workability, and aesthetic considerations. Proper selection, grading, and proportioning of aggregates are essential for achieving the desired performance of the concrete mix.  Jacksonville concrete is here to answer any questions you may have.

10 Tips for Proper Concrete Placement and Finishing

6/28/2023

 
Proper concrete placement and finishing are crucial for achieving a durable and aesthetically pleasing concrete surface. Here are ten tips to help you with the process:
  1. Prepare the site: Ensure that the site is properly prepared before pouring concrete. The ground should be compacted and leveled, and any necessary forms or reinforcing materials should be in place.
  2. Use the right concrete mix: Select the appropriate concrete mix for your project, considering factors such as strength requirements, weather conditions, and desired finish. Consult with a concrete supplier or engineer if necessary.
  3. Provide proper jointing: Plan and install control joints or expansion joints to accommodate concrete shrinkage and movement. These joints help prevent cracking and ensure a more even distribution of stress.
  4. Place concrete efficiently: Pour the concrete evenly and efficiently to avoid cold joints. Use proper techniques, such as chute or pump delivery, depending on the project size and accessibility.
  5. Consolidate the concrete: Use a vibrating poker or mechanical vibrator to consolidate the concrete and remove any trapped air. This enhances the strength and density of the concrete and reduces the risk of voids or honeycombing.
  6. Level and screed: Use a straightedge or screed board to level the concrete surface. Move the screed board in a sawing motion while resting it on the forms or side rails to achieve a smooth and even finish.
  7. Avoid overworking the surface: Once the concrete is screeded, avoid excessive troweling or overworking the surface. This can cause segregation and weaken the concrete. Use trowels sparingly and only when necessary.
  8. Finish with the right tools: Select the appropriate tools for the desired finish, such as a steel trowel for a smooth finish or a broom for a textured finish. Use edging tools to create clean edges along forms or joints.
  9. Cure the concrete properly: Protect the freshly placed concrete from premature drying and maintain adequate moisture for proper curing. Use curing compounds, plastic sheeting, or moist curing methods as recommended by concrete experts.
  10. Plan for weather conditions: Consider the impact of weather conditions on concrete placement and finishing. Take measures to prevent rapid drying due to high temperatures or freezing due to cold temperatures, as these can affect the strength and durability of the concrete.
Remember to follow local building codes and consult with concrete professionals or engineers for specific guidance based on your project requirements. Proper planning, execution, and attention to detail will help ensure a successful concrete placement and finishing process.

Common Concrete Problems and How to Solve Them

6/26/2023

 
Concrete is a versatile and durable construction material, but it can experience various problems over time. Here are some common concrete problems and suggestions on how to solve them:
  1. Cracks: Cracks in concrete can occur due to shrinkage, settlement, overloading, or other factors. To address cracks:
    • For hairline cracks, apply a concrete crack filler or epoxy injection to seal the crack and prevent water infiltration.
    • For larger cracks, consider using concrete patching compounds or resurfacing the affected area.
    • To prevent future cracks, ensure proper curing, control the water content during mixing, and use reinforcement, such as steel rebars.
  2. Spalling: Spalling refers to the chipping or flaking of the concrete surface. It can be caused by freeze-thaw cycles, corrosion of embedded steel, or poor workmanship. To fix spalling:
    • Remove the loose or damaged concrete using a chisel, hammer, or a concrete grinder.
    • Clean the area thoroughly and treat any exposed steel reinforcement to prevent further corrosion.
    • Apply a bonding agent or concrete patching material to repair the damaged area.
    • Consider using a protective coating or sealer to enhance the concrete's resistance to moisture and chemicals.
  3. Scaling: Scaling occurs when the top surface of the concrete develops a series of small, shallow pits or flakes. It is often caused by freeze-thaw cycles, deicing salts, or inadequate curing. To resolve scaling issues:
    • Remove loose or scaling concrete using a pressure washer or wire brush.
    • Repair the damaged surface by applying a concrete resurfacer or patching compound.
    • Avoid using deicing salts on the concrete surface, or use them sparingly and consider alternative deicing methods.
    • Ensure proper curing of newly placed concrete, especially in cold weather conditions.
  4. Discoloration: Concrete discoloration can result from various factors, such as inconsistent curing, use of different batches of concrete, or chemical reactions. To address discoloration:
    • Clean the surface thoroughly using a pressure washer or appropriate cleaning agents.
    • Apply concrete stain or dye to achieve a uniform color or create a decorative effect.
    • Consider using a concrete sealer or coating to protect the surface and enhance its appearance.
  5. Uneven Settlement: Uneven settlement can cause uneven surfaces, tilting, or cracking in concrete structures. To mitigate uneven settlement:
    • Consult with a structural engineer to assess the underlying cause and determine the appropriate solution.
    • Implement measures such as soil stabilization, compaction, or the installation of piers or helical anchors to support the affected area.
    • For minor settlement issues, concrete grinding or leveling techniques can help restore the surface to its desired level.
  6. Concrete Spalling in Cold Weather: In cold weather, concrete can experience spalling due to freeze-thaw cycles. To prevent this:
    • Use air-entrained concrete that contains microscopic air bubbles to accommodate the expansion of water during freezing.
    • Apply deicing salts sparingly or consider using alternative deicing methods.
    • Provide proper drainage to prevent water from pooling on the concrete surface.
    • Use concrete sealers or coatings that provide protection against freeze-thaw damage.
It's important to note that some concrete problems may require professional assessment and repair. Consulting with a qualified concrete contractor or structural engineer is advisable for complex issues or significant structural concerns.

How to Calculate Concrete Mix Ratios

6/25/2023

 
Calculating concrete mix ratios involves determining the proportion of cement, sand, and coarse aggregates (such as gravel or crushed stone) needed to create a specific concrete mixture. The mix ratio is typically represented in terms of parts by volume. Here's a step-by-step guide on how to calculate concrete mix ratios:
  1. Determine the Required Concrete Strength: Determine the desired strength of the concrete, which is usually specified in terms of the compressive strength, such as 20 MPa (megapascals) or 3000 psi (pounds per square inch). The required strength will influence the amount of cement needed in the mixture.
  2. Identify the Cement-to-Aggregate Ratio: The cement-to-aggregate ratio is an important factor that determines the strength and workability of the concrete. Commonly used cement-to-aggregate ratios are 1:2:4 or 1:3:6, where the first number represents the volume of cement, the second number represents the volume of sand, and the third number represents the volume of coarse aggregates.
  3. Determine the Water-to-Cement Ratio: The water-to-cement ratio is crucial for the hydration process and affects the workability and durability of the concrete. The water-to-cement ratio is typically specified by codes or standards, but a commonly used range is 0.4 to 0.6. For example, a water-to-cement ratio of 0.5 means that for every unit of cement, you will need 0.5 units of water.
  4. Calculate the Amount of Cement: Once you have determined the required strength, cement-to-aggregate ratio, and water-to-cement ratio, you can calculate the amount of cement needed. Multiply the total volume of concrete required (in cubic units) by the proportion of cement in the mix ratio. For example, if you need 1 cubic meter of concrete and the mix ratio is 1:2:4, the proportion of cement is 1/(1+2+4) = 1/7. Multiply 1/7 by 1 cubic meter to get the volume of cement required.
  5. Calculate the Amount of Sand and Coarse Aggregates: To determine the volume of sand and coarse aggregates, multiply the total volume of concrete required by their respective proportions in the mix ratio. For example, using the 1:2:4 mix ratio, the proportion of sand is 2/7 and the proportion of coarse aggregates is 4/7. Multiply 2/7 and 4/7 by 1 cubic meter to obtain the volumes of sand and coarse aggregates required.
  6. Adjust for Moisture Content: If the sand or aggregates contain moisture, adjust the amounts accordingly. It is recommended to use dry aggregates to ensure accurate proportions. If using moist aggregates, deduct the estimated water content in the aggregates from the total water required in the mix.
  7. Verify and Refine: After calculating the initial proportions, it is advisable to perform a trial batch to verify the workability and adjust the mix if necessary. Factors such as workability, environmental conditions, and specific project requirements may warrant adjustments to the mix ratios.
Remember that the above steps provide a general guideline for calculating concrete mix ratios. For precise and accurate results, consult with a structural engineer or use established codes and standards applicable to your region or project.  If you have any questions or concerns then reach out to your local concrete contractor.

Reinforced Concrete: Advantages and Reinforcement Techniques

6/21/2023

 
Reinforced concrete is a widely used construction material due to its numerous advantages. Here are some of the key advantages of reinforced concrete:
  1. Strength and Durability: Reinforced concrete combines the compressive strength of concrete with the tensile strength of steel reinforcement, resulting in a material that can withstand heavy loads and resist cracking or deformation. It offers excellent structural integrity and durability over time.
  2. Versatility: Reinforced concrete can be molded into various shapes and sizes, allowing for versatile design options in construction. It can be used to create complex architectural forms, curved structures, and customized components.
  3. Fire Resistance: Concrete has inherent fire-resistant properties, and the presence of steel reinforcement helps to further enhance its fire resistance. This makes reinforced concrete structures highly suitable for fire-prone areas or buildings that require a high level of fire safety.
  4. Cost-effectiveness: Reinforced concrete is relatively cost-effective compared to other construction materials. The availability of concrete and steel reinforcement, along with efficient construction techniques, makes it an economical choice for many projects.
  5. Longevity and Low Maintenance: Reinforced concrete structures have a long lifespan and require minimal maintenance over their service life. They are resistant to environmental factors, such as corrosion and weathering, which reduces the need for frequent repairs or replacements.
Now, let's discuss some common reinforcement techniques used in reinforced concrete construction:
  1. Steel Reinforcement: Steel bars or mesh are embedded within the concrete to provide tensile strength and reinforce the structure. The steel reinforcement is placed strategically in areas where the structure is likely to experience tensile stresses.
  2. Reinforced Concrete Beams: Beams are used to carry and distribute loads in a structure. Reinforcement in beams is typically achieved by placing steel bars in the bottom (tension zone) to resist bending and cracking.
  3. Columns and Pillars: Vertical members like columns and pillars can be reinforced using vertical steel bars to enhance their load-carrying capacity and resistance to buckling.
  4. Slabs and Flat Plates: Slabs and flat plates can be reinforced with steel bars or mesh placed near the bottom surface to increase their flexural strength and minimize cracking.
  5. Shear Reinforcement: In areas where a structure is subjected to shear forces, additional reinforcement in the form of stirrups or bent bars is provided. This helps to prevent the failure of concrete in shear and enhance the overall stability of the structure.
  6. Pre-stressed Concrete: Pre-stressed concrete involves applying an initial compressive force to the reinforcement before casting the concrete. This technique helps to counteract the tensile stresses that will develop later during the service life of the structure, resulting in improved strength and performance.
These are just a few examples of reinforcement techniques used in reinforced concrete construction. The specific choice of reinforcement depends on the structural requirements, load conditions, and design considerations of the project. Professional structural engineers and designers are responsible for determining the most appropriate reinforcement strategy for each specific application.

Understanding Concrete Curing: Importance and Methods

6/20/2023

 
Concrete curing is a crucial process that involves maintaining the moisture and temperature conditions for newly placed concrete. It allows the concrete to gain strength, durability, and other desirable properties. Proper curing is essential for achieving a high-quality and long-lasting concrete structure. Here's an overview of the importance of concrete curing and some common methods used:
Importance of Concrete Curing:
  1. Strength Development: Curing helps concrete achieve its desired strength. It allows the hydration process to occur, where water reacts chemically with cement, forming strong bonds. Without proper curing, the concrete may not reach its intended strength potential.
  2. Durability: Cured concrete has improved durability and resistance to cracking, shrinking, and other forms of damage. Adequate curing minimizes the development of surface defects and enhances the overall durability of the concrete.
  3. Moisture Retention: Curing prevents excessive moisture loss from the concrete, which is critical for proper hydration. Retaining moisture allows the cementitious materials to continue their chemical reactions, leading to a denser and stronger concrete matrix.
  4. Reduced Shrinkage: Proper curing minimizes plastic shrinkage and drying shrinkage in concrete. These types of shrinkage can cause cracking and structural issues if not controlled through appropriate curing methods.
  5. Surface Quality: Curing helps in achieving a smooth and aesthetically pleasing surface finish. It reduces surface blemishes, such as crazing, scaling, or discoloration, that can occur if the concrete dries too quickly or unevenly.
Common Concrete Curing Methods:
  1. Water Curing: This is one of the most common and effective methods of concrete curing. It involves continuously wetting the concrete surface by ponding, sprinkling, or using soaked burlap, mats, or other moisture-retaining materials. The concrete is covered with a waterproof membrane to prevent moisture loss.
  2. Moisture-retaining Covers: Concrete can be covered with plastic sheets, curing blankets, or wetted straw to retain moisture and create a favorable curing environment. These covers act as barriers, reducing evaporation and maintaining the required moisture content.
  3. Membrane Curing Compounds: Liquid membrane-forming compounds are applied to the concrete surface. These compounds form a thin film that acts as a barrier, reducing moisture loss and facilitating proper curing. They are particularly useful for large concrete areas or when water curing is not feasible.
  4. Steam Curing: In certain cases, such as precast concrete elements or time-sensitive projects, steam curing may be employed. Steam is introduced to the curing environment to accelerate the hydration process and achieve early strength gain.
  5. Internal Curing: This method involves incorporating lightweight aggregates or superabsorbent polymers into the concrete mixture. These materials act as internal reservoirs, absorbing and releasing moisture slowly to ensure continuous hydration of the concrete.
It's important to note that the specific curing methods and duration may vary depending on factors like project requirements, environmental conditions, and concrete mix design. Following the recommendations of concrete suppliers, industry standards, or engineering specifications is crucial to ensure proper curing.
Properly executed concrete curing leads to improved structural integrity, enhanced durability, and overall performance of the concrete. It's a critical step in the construction process that should not be overlooked or rushed.  Concrete driveways in Jacksonville FL created this post.

Steps for Proper Concrete Mixing and Pouring

6/15/2023

 
Proper concrete mixing and pouring are crucial for achieving a high-quality and durable concrete structure. Here are the steps to follow:
  1. Gather the necessary tools and materials:
    • Concrete mixer (or a wheelbarrow and shovel for smaller projects)
    • Measuring tools (such as a bucket or measuring containers)
    • Cement
    • Aggregates (coarse and fine)
    • Water
    • Admixtures (if required)
    • Protective gear (gloves, safety glasses, etc.)
  2. Prepare the mixing area:
    • Choose a flat and stable surface for mixing.
    • Ensure the area is clear of debris and contaminants.
    • Consider placing a plastic sheet or tarp to prevent concrete from sticking to the ground.
  3. Measure the ingredients:
    • Determine the required proportions of cement, aggregates, and water based on the project specifications.
    • Use a measuring container or bucket to ensure accurate measurements.
  4. Combine the dry ingredients:
    • In the mixer or wheelbarrow, add the measured amount of cement and aggregates.
    • Mix them thoroughly using a shovel or mixer blades, ensuring they are evenly distributed.
  5. Add water gradually:
    • Gradually add water to the dry mixture while mixing continuously.
    • Start with a portion of the total water required and adjust as needed.
    • Aim for a workable consistency that is not too dry or too soupy.
  6. Optional: Add admixtures:
    • If using admixtures for specific purposes (e.g., accelerating or retarding setting time), follow the manufacturer's instructions to add them at this stage.
    • Mix the admixtures thoroughly into the concrete.
  7. Continue mixing:
    • Mix the concrete until it achieves a homogeneous consistency without any dry pockets or clumps.
    • Pay attention to the edges and bottom of the mixer or wheelbarrow to ensure thorough mixing.
  8. Check the consistency:
    • Check the concrete's workability by performing a slump test or using a flow cone.
    • Adjust the water content if necessary to achieve the desired consistency.
  9. Transfer and pour the concrete:
    • With the help of a wheelbarrow, concrete pump, or buckets, transfer the mixed concrete to the pouring location.
    • Start pouring the concrete into the forms or designated areas, taking care to distribute it evenly and avoid segregation.
  10. Consolidate and level the concrete:
    • Use a screed or straightedge to level the concrete surface.
    • Consolidate the concrete by vibrating it with a mechanical vibrator or by using a handheld vibrator.
    • Ensure the concrete is evenly spread and free of air pockets.
  11. Finishing touches:
    • Smooth the surface using a float or trowel, depending on the desired finish.
    • Apply any required jointing, edging, or texturing techniques as needed for the specific project.
  12. Curing and protection:
    • Cover the freshly poured concrete with plastic sheets, burlap, or a curing compound to retain moisture and promote proper curing.
    • Protect the concrete from direct sunlight, extreme temperatures, and excessive drying during the initial curing period.
Remember to follow local building codes, safety guidelines, and best practices while mixing and pouring concrete. Proper curing and maintenance are essential for the concrete to achieve its desired strength and durability.  If you are not sure how to do this then call your local concrete contractor to help you out.

Different Types of Concrete and Their Applications

6/14/2023

 
Concrete is a versatile construction material that can be customized to suit various applications based on its composition and properties. Here are different types of concrete and their common applications:
  1. Normal Strength Concrete: Normal strength concrete is the most common type used in general construction. It typically has a compressive strength ranging from 15 to 40 MPa (megapascals). It is suitable for foundations, slabs, beams, columns, and other structural elements.
  2. High-Strength Concrete: High-strength concrete has a compressive strength greater than 40 MPa. It is designed to withstand heavy loads and is used in structures where high strength is required, such as high-rise buildings, bridges, and heavy industrial structures.
  3. Self-Consolidating Concrete (SCC): SCC is a highly flowable and self-leveling concrete that does not require external vibration to achieve compaction. It is used in applications where there are complex shapes, congested reinforcement, or a need for improved productivity and durability. SCC is commonly used in precast concrete elements, architectural and decorative elements, and concrete repairs.
  4. Fiber-Reinforced Concrete (FRC): FRC contains small fibers (such as steel, synthetic, or natural fibers) to improve its tensile strength, toughness, and resistance to cracking. It is used in applications where improved crack control and enhanced durability are desired, such as industrial floors, bridge decks, and shotcrete applications.
  5. Lightweight Concrete: Lightweight concrete is produced by using lightweight aggregates or by introducing air voids into the concrete mix. It has a lower density than normal concrete, which reduces dead load and thermal conductivity. It is commonly used in precast panels, insulation fills, and non-structural applications where weight reduction is important.
  6. Precast Concrete: Precast concrete refers to concrete elements manufactured off-site in controlled environments and then transported to the construction site for installation. It offers high-quality and cost-effective solutions for various applications, including wall panels, beams, columns, and architectural elements.
  7. Shotcrete: Shotcrete, also known as sprayed concrete, is a method of applying concrete pneumatically or by using a high-pressure spraying system. It is commonly used for applications where rapid construction, thin or irregular shapes, or overhead placement is required, such as tunnels, swimming pools, and slope stabilization.
  8. Decorative Concrete: Decorative concrete involves enhancing the aesthetic appearance of concrete surfaces using various techniques, such as coloring, stamping, staining, or polishing. It is used in architectural applications where visual appeal is important, such as driveways, patios, and interior floors.
  9. Pervious Concrete: Pervious concrete is designed to have high porosity, allowing water to pass through the surface and infiltrate into the ground. It helps reduce stormwater runoff and replenish groundwater levels. Pervious concrete is commonly used in parking lots, sidewalks, and low-traffic areas.
  10. Rapid-Setting Concrete: Rapid-setting concrete is formulated to set and harden quickly, usually within a few hours. It is used in situations where early strength gain or quick repairs are required, such as emergency road repairs, small-scale projects with tight schedules, or when access to the construction site is limited.
These are just a few examples of the different types of concrete available. The selection of the appropriate type of concrete depends on factors such as project requirements, environmental conditions, structural considerations, and desired performance characteristics. Consulting with a professional engineer or concrete expert is recommended to determine the most suitable concrete type for a specific application.

The Basics of Concrete: Composition and Properties

6/12/2023

 
Concrete is a versatile construction material composed of several components. Its composition and properties make it a widely used material in various construction applications. Here are the basics of concrete:
Composition:
  1. Cement: Cement is a binding agent that acts as the glue holding the other components of concrete together. Portland cement is the most commonly used type of cement in concrete production.
  2. Aggregates: Aggregates are granular materials that make up the bulk of concrete. They include coarse aggregates (such as crushed stone or gravel) and fine aggregates (such as sand). Aggregates provide strength and stability to the concrete mixture.
  3. Water: Water is required for the chemical reaction known as hydration, which causes cement particles to bond and harden. The water-to-cement ratio is crucial in achieving the desired strength and workability of concrete.
  4. Admixtures: Admixtures are optional ingredients added to modify the properties of concrete. They can improve workability, accelerate or delay setting time, enhance durability, or provide other desired characteristics.
Properties:
  1. Strength: Concrete is known for its strength and load-bearing capacity. Its compressive strength is the measure of its ability to withstand compression forces. Reinforcing steel bars (rebar) are often embedded in concrete to enhance its tensile strength and resistance to bending.
  2. Durability: Concrete exhibits excellent durability when properly designed and maintained. It resists weathering, chemical attacks, abrasion, and fire. The use of admixtures and proper curing techniques can enhance concrete's durability.
  3. Workability: Workability refers to the ease with which concrete can be mixed, placed, and finished. It depends on factors like water content, aggregate shape, and admixtures. Proper workability ensures that concrete can be poured and shaped without segregation or excessive effort.
  4. Setting and Hardening: Concrete undergoes a chemical process called hydration, where water reacts with cement, forming a solid mass. Initially, concrete remains in a plastic state, allowing it to be molded. Over time, it gradually hardens and gains strength as the hydration process progresses.
  5. Thermal Properties: Concrete has good thermal mass, meaning it can absorb, store, and release heat. This property makes it useful in regulating indoor temperatures and reducing energy consumption in buildings.
  6. Sound Insulation: Concrete provides sound insulation due to its density and ability to dampen sound waves. It is often used in building walls and floors to reduce noise transmission.
It's important to note that the exact composition and properties of concrete can vary based on the intended application, environmental factors, and specific mix design. Consulting with a professional engineer or concrete expert is recommended for precise specifications and guidance for specific projects.  Jacksonville concrete driveways sponsored this post

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